02-25-2015, 08:13 PM
(02-25-2015, 08:03 PM)TomG Wrote: That is WAY too much shaping for a Dremel. You are going to have to invest in either a die grinder or a Foredom flexible shaft grinder. Even so, you'll need to remove as much material as possible with a band saw.
Have you thought of using fiberglass for those parts? Make a clay model of the part and use that to make a silicone mold. Then just lay the fiberglass up in the mold. You could include metal inserts for fasteners or high strength areas. The molds can be used to make multiple parts.
Tom
Hey Tom thanx for getting back to me on this. Fiberglass is not an option for me on this. I am very familiar with using fiberglass as i have made 5 helmets with it. Can you recommend a die grinder? The Foredom flex shaft is between 60-90,000 rpm's and has a pedal to operate. Is this what you are mentioning? Thanx again for the tip...GM