Todays Project - What did you do today? - Printable Version +- MetalworkingFun Forum (http://www.metalworkingfun.com) +-- Forum: Machining (http://www.metalworkingfun.com/forum-5.html) +--- Forum: Projects (http://www.metalworkingfun.com/forum-7.html) +--- Thread: Todays Project - What did you do today? (/thread-727.html) Pages:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
|
RE: Todays Project - What did you do today? - Pete O - 10-22-2016 Greg- those variable diameter pulleys have always seemed to me like a brilliant thing. A question- does the whole mechanism float freely on the shaft so that it self-aligns as the gap varies? Also, does this one use a normal belt? I saw one the drive of a skid-steer loader a few years ago and it had a belt that was about 2" wide, only ever seen one other and it was not mounted in a machine so never saw the belt. RE: Todays Project - What did you do today? - f350ca - 10-22-2016 The pulley is fixed to the shaft, usually the designers don't worry about the alignment. My Rockwell wood lathe, Hardinge lathe and the Logan shaper I had used two belts with the pulley in the middle having a floating centre. That system gives a huge ratio range, but the belts ran on a slight angle as the position of the centre pulley changes. On this OLD Delta saw, (found a brochure form 1944) on it they have the motor mount slide in an angled mount to compensate for the change in angle. Oh yah this uses a standard with belt as did the Rockwell and Logan, the Hardinge uses a v-belt about an inch wide. RE: Todays Project - What did you do today? - EdK - 10-22-2016 Worked on a work stop for my Kurt vise. Just got the shaft turned. It took a while to turn because of the interrupted cut. I didn't want to push it too hard and chip the carbide tool. Ed [attachment=13814] [attachment=13815] RE: Todays Project - What did you do today? - Roadracer_Al - 10-23-2016 I usually switch over to HSS tools to rough out jobs like that, then switch back over to carbide to do the finishing passes. I use a roughing tool grind that I saw on Adam Booth's channel, but can't seem to find it. It's flat on top (i.e. no top relief), has some front relief and side relief (actually, not much, only about 5° to create a strong cutting edge) and a small 45° chamfer with relief on the leading corner of the tool to keep the edge from breaking down. He also cuts a chip breaker into the top using the corner of the wheel. The chip breaker doesn't come to the edge - it's about 1/16" back from the edge. I believe it works to chill the underside of the chip, making it break. It's a beast of a tool - I've cut .25" DOC (1/2" diameter reduction) on mild steel with it. It requires not only a short grip on the work, but also a shoulder bearing against the chuck jaws or it will just extrude the work through the jaws. It also requires lots of lube, some HP, and low RPM for a big cut like that. RE: Todays Project - What did you do today? - EdK - 10-24-2016 (10-23-2016, 04:13 PM)Roadracer_Al Wrote: I usually switch over to HSS tools to rough out jobs like that, then switch back over to carbide to do the finishing passes. That's normally what I do also but I couldn't find my HSS tool bit so I just used what I could find. Ed RE: Todays Project - What did you do today? - Old Minger - 10-24-2016 I finally put together this little vice that i found on CL for $20 and yes It's not a coincidence that this is the same colour as my Bridgeport mill restoration project. While the paint was flying everything got a coat of grey. Still have to make some soft jaws for it, if only I had a milling machine! [attachment=13825] RE: Todays Project - What did you do today? - EdK - 10-24-2016 (10-24-2016, 04:57 PM)Old Minger Wrote: Still have to make some soft jaws for it, if only I had a milling machine! If you send me the dimensions, I'd be happy to make the soft-jaws for you. Ed RE: Todays Project - What did you do today? - Old Minger - 10-24-2016 Thanks Ed, that's really kind of you. I'll go and have a measure up and send you the dimensions. If you could make them out of something soft like ... 18ct gold that would be awesome Cheers John RE: Todays Project - What did you do today? - Vinny - 10-24-2016 I think he only stocks 24ct gold. RE: Todays Project - What did you do today? - Old Minger - 10-24-2016 (10-24-2016, 05:12 PM)EdK Wrote:(10-24-2016, 04:57 PM)Old Minger Wrote: Still have to make some soft jaws for it, if only I had a milling machine! PM sent. |