MetalworkingFun Forum
Todays Project - What did you do today? - Printable Version

+- MetalworkingFun Forum (http://www.metalworkingfun.com)
+-- Forum: Machining (http://www.metalworkingfun.com/forum-5.html)
+--- Forum: Projects (http://www.metalworkingfun.com/forum-7.html)
+--- Thread: Todays Project - What did you do today? (/thread-727.html)

Pages: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552


RE: Todays Project - What did you do today? - roundrocktom - 03-30-2014

(03-29-2014, 06:44 PM)EdK Wrote: Interesting David. What is it? Since it's sitting on the bed, I can only assume it's some sort of sexual fantasy device. Yikes

Ed

I was going to have a snappy response... but realized David was in OK. My daughter is at OSU.... so no comment. :)

Looks like the start of a nice CNC router.


RE: Todays Project - What did you do today? - dallen - 03-30-2014

(03-30-2014, 08:08 AM)roundrocktom Wrote: Looks like the start of a nice CNC router.

I'm hoping it turns out ok, I want it to cut casting patterns with.

I'm at a standstill at the moment waiting on the ball screws to arrive, fixing to hook up all the electrical stuff and see if they chinese left any smoke it the parts. the only thing it will do is let me know that the motors will turn and the I/O's are working.

DA


RE: Todays Project - What did you do today? - TomG - 03-31-2014

Started making a drive plate for the Hardinge because the one that came with it is next to useless. Not sure what dogs they designed it for, but it doesn't fit anything in my collection. The plan is to make a cast iron disc that can be attached to the existing plate that is a larger diameter with matching slots. The cast iron was a donation from my son's barbell set (he doesn't use them anyway) and it actually turned pretty well. I would like Ken to take note that I am using carbide inserts both for turning and facing as well as for boring.

The project was interrupted by some automotive repair, so I wasn't able to finish it, but hopefully sometime this week...

Tom

[Image: photo_3_.JPG]

[Image: photo_2_.JPG]


RE: Todays Project - What did you do today? - EdK - 03-31-2014

Very nice finish you're getting on that cast iron. Ken will indeed be proud of you. Big Grin

Ed


RE: Todays Project - What did you do today? - PixMan - 03-31-2014

Way to go with cast iron, Tom! If you had used HSS for that we wouldn't likely see photos for a couple more days. Big Grin


RE: Todays Project - What did you do today? - dallen - 04-03-2014

casted this handle for the shaper

[attachment=8079]


RE: Todays Project - What did you do today? - stevec - 04-03-2014

The mild(ish) temperatures today urged me to heat up the shop and get some work done on the new log splitter I brought into the shop last fall.
Incredibly I forgot to reinforce the top of the H beam I used for the splitter. I say "incredibly" because the first splitter I built had to have a thicker plate added to the top of the H beam where the pusher slid.

Some people don't learn. Bash
.
Here's the new ½" x 6" steel plate ready for welding to the H beam.

[attachment=8080]

The plate is beveled as well as the H beam for the weld bead.
It also has 3 slots for welding down the centre and will be welded at both ends.
I had to sledge hammer the H beam that the log pusher had bent up due to unforeseen (and unremembered forces Bash) in order for the new plate to lie properly on it.

The log pusher had to have the collar for the ram moved up ½" to compensate for the new new slide plate.

I decided to try turning the boring bar in my boring head 180° and run the mill in reverse to cut off the weld.

[attachment=8081] [attachment=8082]


That procedure worked quite well, I was relying on the weld penetration not being too deep. I had not been concerned when I welded it because the only strength required would be retracting the pusher. I had to use a thin cut off wheel in a couple of spots but once that was done the collar pried off quite easily.

[attachment=8084] [attachment=8085]




While disassembling the splitter for the above mods I decided to reposition the hydraulic filter, as it was if I were to unscrew the filter over ½ the fluid would have tried to pour onto the ground. Turn an elbow, add a longer nipple and re-route the return hose and that problem is solved.

[attachment=8083]

More to report after the welding and reassembly.


RE: Todays Project - What did you do today? - EdK - 04-03-2014

Nice use of the boring bar to get the chunk off. Thumbsup

Ed


RE: Todays Project - What did you do today? - f350ca - 04-03-2014

Neat idea using the boring bar Steve. Looks like a close fit between the webs. If you haven't welded it yet I'd put a couple more holes in the middle to plug weld over the web of the I beam, think it would make a difference.


RE: Todays Project - What did you do today? - stevec - 04-04-2014

(04-03-2014, 08:24 PM)f350ca Wrote: Neat idea using the boring bar Steve. Looks like a close fit between the webs. If you haven't welded it yet I'd put a couple more holes in the middle to plug weld over the web of the I beam, think it would make a difference.

Greg, ya a close fit, especially with those allen head screws I used to replace the cheese setscrews that came with the boring head.
I figured those three 3" x ½" slots in the middle would be enough.
17428

The preceding three point splitter had it's "after thought" ½" plate only welded along the length of the sides.