MetalworkingFun Forum
Todays Project - What did you do today? - Printable Version

+- MetalworkingFun Forum (http://www.metalworkingfun.com)
+-- Forum: Machining (http://www.metalworkingfun.com/forum-5.html)
+--- Forum: Projects (http://www.metalworkingfun.com/forum-7.html)
+--- Thread: Todays Project - What did you do today? (/thread-727.html)

Pages: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552


RE: Todays Project - What did you do today? - stevec - 08-26-2013

Some bottle jacks don't work upside down.


RE: Todays Project - What did you do today? - DaveH - 08-27-2013

(08-25-2013, 08:21 PM)Rickabilly Wrote: Well... today I finished... sort of... a job I started with my late father 9 years ago.
I think your Dad would be happy how it has turned out Thumbsup
Smiley-eatdrink004
DaveH


RE: Todays Project - What did you do today? - Rickabilly - 08-27-2013

Thanks Dave,

Incidentally the correct answer and the imaginary $64,000 goes to Steve, the bottle jack does not work upside down. In fact the most common design for bottle jacks has the oil reservoir being the "bottle" shaped jacket around the central core / hydraulic cylinder, the oil supply to the pump is usually a hole drilled in the base plate usually at the back of the reservoir(the opposite side to the release valve), as a result bottle jacks usually work only in the upright position or lying down in such a way as results in the pump handle being vertical.

In this case I need the press for a metal forming job for which the dies need to mount to the underside of a flat plate, so the base of the bottle jack will work fine.

The 6" ram has a 2" shaft that will be able to take adapters as suggested.

Incidentally there are ways to make a bottle jack work upside down, one method is to simply tap the oil feed port in the back of the base plate and screw in a tube that extends right up to the top of the reservoir, when inverted the top becomes the bottom, while this does work it is unreliable as the pump can easily lose it's "prime".
A second more reliable method is to add a second reservoir to the system that is located above the base plate and holds enough oil to feed the pump throughout the lift cycle.

We used to use both methods on various pressing and pulling jigs we used at the steelworks when I was an Apprentice.

Regards
Rick


RE: Todays Project - What did you do today? - stevec - 08-28-2013

Thanks Rick, please deposit my imaginary 64 Grand into my imaginery completed projects account. Maybe it'll spur me on to projects like this.

Shop press.

[attachment=6201]

I'm waiting for some suitable channel iron to come my way to continue.

I'm curious to try the air hydraulic pump.
I have plenty of air (mine is hot the shop's is compressed).
Rotfl

Patience will be met with progress reports. I hope to complete this project soon, at least before the $64,000.m gets here. Worthy


RE: Todays Project - What did you do today? - Rickabilly - 08-28-2013

Hello Steve,
The Air/Hydraulic pumps are really good compared to the tennis elbow you get from long pump handles and having to go through 500 strokes just to get to the start position, the problem is however that you do lose feel as the air is either on or off, I have used air pressure regulators to limit the pressure in the past and they do work but it's not the same as feeling the direct feedback through the handle, another option is to tee into the hose and fit a hand pump for when you need the feel (or feel the need?).

The air powered bottle jacks have the hand pump integral with the base so are a good compromise. I have a very expensive "Enerpac" Pneumatic/Hydraulic pump that I picked up cheaply NOS, it suffers from the "lack of feel" problem and is also the pump for the 6" ram, so, no feel and 125 tons of force is a bit of a worry, an old employee suggested using a truck air brake treadle valve which is a progressive pressure control valve so might be a bit like having some feel back, right now I'm not sure.

Another option is to cannibalize a pneumatic/hydraulic bottle jack and convert it into a porta power pump (really quite simple) so I will have both the Air and Hand power options available, but it will cost me money when I've already got the Enerpac unit, I suppose I could fit a quick connect hose fitting into the Enerpac- Ram circuit and connect my hand pump when required.

Sorry, i think I've just been brainstorming while typing here, anyhow That last one is my answer.

Best Regards
Rick


RE: Todays Project - What did you do today? - stevec - 08-28-2013

Rick, regarding "feel" the only times I have experienced "feel" when using hydraulic presses is when things went wrong and parts or pieces went flying. Yikes Rotfl


RE: Todays Project - What did you do today? - oldgoaly - 08-28-2013

It is hard to get a feel for a press, but this little arbor has a gauge which helps! plus it is just the right size for most of what I've do.

[attachment=6202]

[attachment=6203]

traded for it a a small rivet press and it cost about 100$ to get the hydraulics rebuilt. They still are being made here in the USA!


RE: Todays Project - What did you do today? - Rickabilly - 08-28-2013

When I say "feel" I should probably note that I used to do a LOT of shaft straightening, when you are going for a straightness of 0.003" over 24" you need to be able to gauge what you are doing very sensitively, with a manual press handle, you can just touch the shaft or twist it out of all sensibility, Pneumatic pumps are either all or nothing.

This press was intended to be able to do everything from drawing of sheet metal to straightening shafts, even straightening fabrications, I suppose I could just use one of my fly presses for straightening work, but I'd like the press to fulfill all of the original design intentions.

One of those design intentions was always to fit a gauge, once again, very handy on any press, but if you've never had one, I guess you'd never miss it.

Rick


RE: Todays Project - What did you do today? - f350ca - 09-06-2013

Chinese Junk
Check the fastener to the left.

[Image: IMG_0752.jpg]

Pretty cool it has no helix, they rolled rings instead of a thread


RE: Todays Project - What did you do today? - TomG - 09-06-2013

The guy who reverse engineered it probably got ahead of himself and didn't notice the helix. Smiley-signs139
I wonder if they actually made tooling to produce it like that?