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Woodruff Keys - Printable Version

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Woodruff Keys - ETC57 - 11-26-2012

Hello all,Big Grin
I've been presented with a problem,Chin the key way in a Subaru crank has become slightly wallered out. I was thinking of over sizing it to the next available size key stock, but cut it for a straight key as apposed to a half moon key and just cut the key way to the end of the shaft.
Then machine the exposed half of the key to except the stock pulley assembly.
I hope I made since.Angel
any and all input welcome.Popcorn

Jerry. Popcorn


RE: Wood ruff keys - sasquatch - 11-26-2012

Sounds possible to me anyway.


RE: Wood ruff keys - dallen - 11-26-2012

won't be the first time it's been done


RE: Wood ruff keys - doubleboost - 11-26-2012

(11-26-2012, 05:34 PM)dallen Wrote: won't be the first time it's been done

Most modern engines have no key way in the crank for the bottom pulley
This is so you can get the valve timing spot on (timing belt)
Once the bolt is tight nothing will move
John


RE: Wood ruff keys - f350ca - 11-26-2012

Should work. You can buy stepped key stock for that purpose. Machine the new keyway then cut the top of the key down before you install it.


RE: Wood ruff keys - Noitoen - 11-30-2012

Beware, there is a reason they use woodruff keys. Normal key ways, weakens the shaft.


RE: Wood ruff keys - ETC57 - 11-30-2012

Thanks all for your input I do appreciate the input!! Chin

So Noitoen,
I understand what your saying but given the circumstance I'm not to worried about that, as you can see the key way starts about 4.09mm back from the end of the shaft and only makes contact with ruffly 1/2 of the balancer / pulley key way causing a slight twist to the load on the key thus the divot in the key way.
If I cut the key way on the shaft to the end of the shaft the key and both key ways shaft and pulley will have 100% contact making for a much more even load on the key and should eliminate the pulleys desire to spin on the shaft or at least greatly reduce it. Thoughts any one ? Smile

[attachment=3849] [attachment=3850]

Jerry.Popcorn


RE: Wood ruff keys - doubleboost - 12-01-2012

Once the pulley is tightened on to the shaft the key is doing nothing
Most modern engines have no key in the lower timing belt pulley (so you can get the valve / pump timing perfect)
I remember years ago having a box full of offset keys for setting cam timing (happy days)


RE: Wood ruff keys - dallen - 12-01-2012

I know you don't want to shear one on a full blown alcohol motor at about 15 grand, makes getting the pulley off a bit of a pain.


RE: Woodruff Keys - doubleboost - 12-02-2012

That would be driving a big blower not just a valve train BashBashBashBash
John