Posts: 2,328
Threads: 271
Joined: Jun 2014
Location: La Libertad, Philippines
Accidentally did that with a 24" carbide insert face mill on a Lucas boring mill. Of course it was right after I had indexed all the inserts so I'd have a new cutting edge.
Posts: 3,798
Threads: 184
Joined: Jun 2012
Location: Farmington Hills, Michigan
Some long end mills are just prone to chatter. If you don't have another one to use, what may help is to step your way down, milling the pocket to finish size at each step. That will reduce the amount of cutter in contact with the work when it's at full depth.
Tom
Posts: 63
Threads: 10
Joined: Jun 2015
Location: Medford, Or
I tried that, started off at about 1/4" and then worked down to almost 1/8" and it still squealed. Maybe just a cheap bit it came with the 80% jig.
Posts: 8,859
Threads: 319
Joined: Feb 2012
Location: Arizona/Minnesota
(03-09-2017, 11:59 PM)Thumb Wrote: I tried that, started off at about 1/4" and then worked down to almost 1/8" and it still squealed. Maybe just a cheap bit it came with the 80% jig.
Is it a router bit or an end mill? Those jigs usually us a router to mill out the magazine well. But then I don't know what jig you have so I could be all wrong.
Ed
Posts: 63
Threads: 10
Joined: Jun 2015
Location: Medford, Or
The jig and bits I bought from Ares Armor(now AWC). The ones in question are the 3/8" 4-flute center cut bits which I believe are end mills.
Posts: 8,859
Threads: 319
Joined: Feb 2012
Location: Arizona/Minnesota
Those are definitely end mills.
Ed
Posts: 691
Threads: 14
Joined: Feb 2015
Location: Oakland, California
Usually, in aluminum, it's recommended to use a 2-flute end mill.
Posts: 63
Threads: 10
Joined: Jun 2015
Location: Medford, Or
(03-11-2017, 11:44 PM)Roadracer_Al Wrote: Usually, in aluminum, it's recommended to use a 2-flute end mill.
I'm going to get 2 & 3 flute and see what happens.